Carbonator - Carbonization
The carbonator is designed for the continuous addition of carbon dioxide (CO₂) to carbonated beverages. The goal is a consistently defined CO₂ content as a clear quality indicator – stable in the process and reproducible in the result.
Application
The carbonator is used for the continuous carbonation of:
Beer
Beer-based mixed drinks
A precisely defined and consistent CO₂ content is a crucial factor for product quality.
This is how the CO₂ supply works
The Carbonator uses a specifically designed vortex-Venturi injector for CO₂ injection.
CO₂ is introduced directly into the product stream in a large number of very small bubbles.
Due to high pressure and turbulent flow , the CO₂ dissolves completely and homogeneously in a short time.
Pressure control & process control
At the end of the solution path is a control valve that keeps the system pressure constantly above the saturation pressure .
Flow rates and CO₂ levels are constantly monitored and automatically adjusted.
For this purpose, the system is equipped with highly accurate flow meters and a CARBOTEC sensor from Centec.
Hygiene & Cleaning
The carbonator is hygienically designed and integrated into the CIP cleaning cycle of the main product line.
Highlights
High-precision CARBOTEC sensor for process control
Specifically designed vortex-Venturi injector for gas injection
Customized modular design with standard PLC
Frame-mounted for easy installation and commissioning
Hygienic design and full CIP capability
Technical data
Capacity: 2 – 2,000 hl/h
CO₂ dosing range: 0.5 – 10 g/l
CO₂ dosing accuracy: ± 0.1 g/l (0.05 g/l on request)
Material: as required (1.4301/AISI 304, 1.4404, 1.4435/AISI 316L, …)
Options (depending on the version / project-specific)
different levels of automation
Remote maintenance access
In-line pH and O₂ measurement
Nitrogenation
Buffer tank
cooling
contact
For project-specific design, integration and a quote, please use the contact form at the bottom of the page.
Modular design & extensions
CarboBlender – High Gravity Blending & Carbonization
Blender – High Gravity Blending
CARBOTEC TR-PT – CO₂ (Pressure-Temperature)
DeGaS-Cold – Column water degassing (cold)
DGS – Membrane water degassing

