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Edelstahl Zuckerlöser Anlage, Rohre, Ventile, im Hintergrund Centec GmbH Zuckerlöser - Effiziente Herstellung homogener Zuckerlösungen

Carbonator - Carbonization

The carbonator is designed for the continuous addition of carbon dioxide (CO₂) to carbonated beverages. The goal is a consistently defined CO₂ content as a clear quality indicator – stable in the process and reproducible in the result.


Application
The carbonator is used for the continuous carbonation of:

  • Beer

  • Beer-based mixed drinks

A precisely defined and consistent CO₂ content is a crucial factor for product quality.


This is how the CO₂ supply works

  • The Carbonator uses a specifically designed vortex-Venturi injector for CO₂ injection.

  • CO₂ is introduced directly into the product stream in a large number of very small bubbles.

  • Due to high pressure and turbulent flow , the CO₂ dissolves completely and homogeneously in a short time.


Pressure control & process control

  • At the end of the solution path is a control valve that keeps the system pressure constantly above the saturation pressure .

  • Flow rates and CO₂ levels are constantly monitored and automatically adjusted.

  • For this purpose, the system is equipped with highly accurate flow meters and a CARBOTEC sensor from Centec.


Hygiene & Cleaning
The carbonator is hygienically designed and integrated into the CIP cleaning cycle of the main product line.


Highlights

  • High-precision CARBOTEC sensor for process control

  • Specifically designed vortex-Venturi injector for gas injection

  • Customized modular design with standard PLC

  • Frame-mounted for easy installation and commissioning

  • Hygienic design and full CIP capability


Technical data

Capacity: 2 – 2,000 hl/h

CO₂ dosing range: 0.5 – 10 g/l

CO₂ dosing accuracy: ± 0.1 g/l (0.05 g/l on request)

Material: as required (1.4301/AISI 304, 1.4404, 1.4435/AISI 316L, …)


Options (depending on the version / project-specific)

  • different levels of automation

  • Remote maintenance access

  • In-line pH and O₂ measurement

  • Nitrogenation

  • Buffer tank

  • cooling


contact
For project-specific design, integration and a quote, please use the contact form at the bottom of the page.


Modular design & extensions
CarboBlender – High Gravity Blending & Carbonization
Blender – High Gravity Blending
CARBOTEC TR-PT – CO₂ (Pressure-Temperature)
DeGaS-Cold – Column water degassing (cold)
DGS – Membrane water degassing

Processes that inspire. Technology that thinks ahead.

Learn more about our systems and services. Contact us for project-specific proposals and technical consultation.

Centec RRR Systems And Sensors PVT. LTD., RRR Center, W-14, TTC Pawane MIDC, Navi Mumbai - 400 705, Maharashtra, INDIA.

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