The neutralization system automatically regulates the pH value of acidic or alkaline wastewater before it enters the company's wastewater network, a municipal wastewater treatment plant , or is discharged directly. Neutralization is controlled by integrated pH sensors and dosing pumps for acid and alkaline solutions – continuously or in batches, depending on the process.


 Application
 Neutralization systems are used to control the pH value in process wastewater from pharmaceutical production , laboratories , or CIP systems . They prevent exceeding legal limits and enable safe discharge into the sewer system or transfer to downstream wastewater treatment stages.


 What the system achieves in operation

 
 Automatic pH control for process wastewater
 
 Design as a closed stainless steel or plastic system (depending on the chemical load of the medium)
 
 Design as a compact skid unit or can be integrated into the wastewater line as a stationary unit
 
 CIP-compatible versions with cleaning cycles and chemical rinsing are possible.



 Measurement, control and documentation concept
 A PLC-based control system handles monitoring and traceability:

 
 pH value (continuous measurement)
 
 Fill level
 
 temperature
 
 conductivity
 
 Process data - Documentation in accordance with GMP environmental regulations
 
 pH trend monitoring and alarm management (including safety overflow)



 Dosage (acid / alkali / gases)

 
 Dosing via chemical-resistant precision pumps
 
 For gases: Dosage via highly efficient vortex injectors



 Special features / characteristics

 
 Fully automatic pH control with continuous measurement
 
 Plant materials in AISI 316L or plastic
 
 Safety overflow, pH trend storage and alarm management
 
 Compact, modular skid design for easy integration
 
 Depending on the neutralization process, a redundant version with a CIP system is possible.
 
 Optionally available with dual tank or multi-stage neutralization
 
 Design compliant with GMP, WHG and AwSV regulations



 Advantage
 Safe, automated neutralization of pharmaceutical wastewater – ensuring compliance with environmental limits with high operational reliability and complete process documentation .


 Technical data
 Capacity: 0.5 – 160 m³/h (scaled as required)
 Material: AISI 316L (material 1.4404) or PE-HD / PP
 Surface roughness: Ra ≤ 0.8 µm
 Operating temperature: 10 – 40 °C
 Dosing media: Alkali (NaOH), acid (HCl or H₂SO₄), gases
 Measurement and control technology: pH electrode, conductivity measurement, temperature monitoring
 Options: Dual chamber system, redox measurement, CIP-compatible design, data logging, automation (Siemens/Rockwell PLC)


 contact
 For project-specific design and integration into your wastewater line, please use the contact form below.


 Modular design & extensions
 Modular collection and buffer technology system
 Dosing system – volumetric or gravimetric
 CIP system pharmaceuticals
 CIP – Cleaning in Place
 Valve Block – Valve blocks