Preparation area with lifting system
The mixing area comprises one or more mixing vessels for dissolving , dispersing , or mixing active ingredients or excipients. The system is designed for hygienic process conditions according to pharmaceutical requirements – including high-quality surfaces up to and including electropolishing , as well as consistent, liquid media feed via pipelines (e.g., via spray balls ).
Application
Preparation of active ingredients or excipients (dissolving, dispersing, mixing)
Transfer to downstream formulation, mixing or dosing stations
Reliable conveying of additives even when there is no gradient
Structure & Functional Principle
The mixing containers form the hygienic mixing area for media preparation.
Liquid and/or solid additives are then conveyed to the main processing area via an integrated lifting system (lifting column) .
The lifting system uses chemical- and pressure-resistant pumps and collection tanks , ensuring pumping capability even in the absence of a gradient.
The combination of mixing tanks and lifting system is designed for seamless integration into the automation and control architecture – including level monitoring , pump control , quantity preparation and transfer to the subsequent process steps.
The automation of the lifting system is fully integrated into the control of the mixing container, including recipe management .
Hygiene, cleaning & compliance
Design for pharmaceutical hygiene requirements
CIP/SIP-capable with dead-space-free and optimized cleaning paths according to BAT
GMP and FDA compliant design, documentation and validation documents (project-specific)
Key technical points
Hygienic design in AISI 316L with electropolished surface and Ra ≤ 0.5 µm
Integrated lifting and conveying technology for lower-lying collection points
Fully automated control with monitoring of pH / LR / T / p / fill level
Modular skid design for flexible expansion and easy installation
Design and documentation packages including validation documents (depending on the version)
Advantage
Efficient, automation-capable combined approach and lifting area for pharmaceutical processes – with consistent hygiene design and integrated conveying technology.
Technical data
Mixing tank volume: 50 – 10,000 l (modularly expandable)
Material: AISI 316L / Material 1.4404
Buffer/lifting height of lifting system: customer-specific up to 4.0 m lifting height
Pump capacity: 0.5 – 15 m³/h
Surface roughness of mixing container: Ra ≤ 0.5 µm electropolished
Temperature range: 20 – 90 °C (optionally up to 120 °C)
Options (depending on the version / project-specific)
CIP/SIP-enabled
automatic level and flow monitoring
Redundancy pumps
Remote maintenance
contact
For project-specific design, integration and a quote, please use the contact form at the bottom of the page.
Modular design & extensions
Pharmaceutical CIP system – GMP/FDA CIP system
CIP – Cleaning in Place Systems
Dosing system – volumetric or gravimetric
Modular collection and buffer technology system

