Nitrogenator

Application

Nitrogen is used e. g. as non-reactive gas in manufacturing processes and to avoid oxidation and undesirable chemical reactions. The Nitrogenator is designed for continuous injection of nitrogen into the product. The required N2 content is exactly reached.

Description

For product nitrogenation the Nitrogenator has a specifically designed Vortex-Venturi injector that feeds nitrogen in a very large number of very fine bubbles directly into the product stream. Due to high pressure and turbulent flow, the N2 dissolves completely and absolutely homogeneously in a very short time. At the end of the dissolving path a control valve is installed. This valve keeps the pressure in the system constant and above the saturation pressure. The system is equipped with high precision flow meters. Based on the measurement of the flows, the product steam and the nitrogen flow are instantly and fully automatically adjusted. Optionally, the N2 content of the nitrogenated product can be monitored by a nitrogen sensor. This sensor can be used for process control in addition to the ratio control. The desired concentration of N2 is precisely met in the nitrogenated product. The Nitrogenator is integrated into the CIP cleaning cycle of the main product line.

  • High precision flow meters for process control
  • Specifically designed Vortex-Venturi injector for gas injection
  • Customized modular design with a standard PLC
  • Skid mounted for easy installation and start-up
  • Hygienic execution and full CIP/SIP capability
  • According to applicable guidelines (e. g. cGMP, FDA, GAMP, ISPE)
  • Completely qualified (DQ, IQ, OQ) if desired

Typical Technical Data

Capacity1 - 150 m3/h
Dosing Range N25 - 60 ppm
Dosing Accuracy N2± 1 ppm
Materialaccording to requirements (1.4301/AISI 304, 1.4404, 1.4435/AISI 316L, …)
Optionsdifferent automation levels; remote maintenance access; in-line N2 measurement; carbonation; buffer tank; cooling

Contact

Tel.: +49 6181 18 78 0
Fax: +49 6181 18 78 50
 info(at)centec.de

Downloads

Nitrogenator - Datasheet / Datenblatt
(0,48 MB, PDF, EN/DE)